Core Solutions

Comprehensive Manufacturing Lines

Integrated production setups configured for fine-pitch electronics, structural chassis, and clean-room standard testing.

SMT Line Assembly

High-accuracy placement of 01005 passives, QFN, micro-BGAs, and LED chips supported by multi-zone nitrogen reflow and dual-lane automated lines.

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Active LED Modules

Precision fabrication of active display boards ranging from ultra-fine P0.9 to rugged outdoor P4.81, calibrated for optimal chromatic uniformity.

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Die-Cast Cabinets

Custom magnesium-aluminum die-cast enclosure production, delivering tight flatness tolerances, quick-lock rigs, and weather-proof seals.

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3D SPI & AOI Testing

Automated 3D solder paste profiling and inline post-reflow optical inspection for real-time defect isolation and high first-pass yield.

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Box-Build Integration

Complete electromechanical assembly including power supply cabling, receiving card integration, thermal sinks, and structural finalization.

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72-Hour Burn-in Cycles

High-temperature chamber testing, alternating luminescence burn-in, and vibration stress verification to prevent on-site early mortality.

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High-Speed Placement

Surface Mount Technology (SMT) Production Lines

Our automated SMT lines provide fast throughput and placement accuracy down to ±15 microns. Designed to service dense, complex double-sided active electronics with clean nitrogen atmosphere reflow.

45,000 Components/Hour (CPH)
01005 to Micro-BGA Capability
Multi-Zone Nitrogen Reflow
Anti-Static Class 100K Facility
SMT Specifications
PCB Dimensions: 50 x 50mm to 510 x 460mm
Component Thickness: 0.2mm to 15mm
Stencil Cleaning: Dynamic Vacuum Auto-Clean
Repeatability: ± 0.010 mm
Calibration Metrics
Pixel Pitch Support: P0.9, P1.25, P1.56, P2.5+
Luminance Tolerance: ± 1.5% Batch Uniformity
Refresh Frequency: Up to 7680 Hz
Conformal Layer: Moisture & Dust Guard
Active Matrix Solutions

Active LED Module Prototyping & High-Volume Fabrication

We manufacture active LED display modules configured for broadcast studios, command centers, and digital-out-of-home screens. Optical spectrometers guarantee identical binning, color temperature, and brightness match across every module.

High Thermal Dissipation Backplane
Anti-Moiré Mask Options
High Refresh Rate Driver ICs
Magnetic Front Serviceable Pins
Structural Mechanical Line

Die-Cast Cabinet Tooling & Structural Assembly

High-precision magnesium and aluminum die-casting allows us to construct video wall enclosures with seamless sub-millimeter tolerances. Integrated fast-lock fittings, internal wiring conduits, and custom OEM logo branding options.

CNC Milling for ≤0.05mm Seams
Integrated Fast Locking Locks
Magnesium-Alloy Lightweight Body
IP65 Waterproof Front & Back
Chassis Dimensions
Standard Sizes: 500x500mm / 500x1000mm
Weight Profile: ~6.5 kg to 7.2 kg
Curve Angles: -5° to +10° Convex/Concave
Cooling: Passive Convection Fins
Turnkey Workflow

How We Handle Your Contract Manufacturing

A transparent, gate-controlled workflow from Bill of Materials (BOM) review to mass deployment.

1. BOM & DFM Review

Engineers review gerber files, component footprints, and optimize designs for manufacturability.

2. Pilot Run & Prototype

Initial batch testing to validate reflow thermal curves, optical calibration, and chassis fit.

3. Volume SMT & Build

High-speed volume production under automated optical inspection and automated stencil wash cycles.

4. 72h Aging & Dispatch

Zero-defect aging, final optical color binning, and vibration-proof export packaging.

Testing & Quality Standards

Multi-Level Inspection Gating for All Assembly Runs

Our inspection apparatus includes 3D Solder Paste Inspection (SPI), high-resolution in-line AOI, X-ray inspection for BGA voids, and environmental humidity-temperature stress cycling. Zero defects are allowed past testing gates.

Ready to Mobilize Your Production Run?

Send us your module dimensions, cabinet specifications, or PCB schematics for an immediate engineering assessment and competitive turnaround timeline.